http://ees.ead.lbl.gov/bibliography/bpm_motors_in_residentialConference Paper, 2006 ACEEE Summer Study on Energy Efficiency in Buildings, August 13-18, 2006
2006-05-12
LBNL-59866
Abstract:
Residential gas furnaces contain blowers to distribute warm air. Currently, furnace blowers use either a
Permanent Split Capacitor (PSC) or a Brushless Permanent Magnet (BPM) motor. Blowers account for the majority of furnace electricity consumption. Therefore, accurate determination of the blower electricity consumption is important for understanding electricity consumption of furnaces. The electricity consumption of blower motors depends on the static pressure across the blower. This paper examines both types of blower motors in non-condensing non-weatherized gas furnaces at a range of static pressures. Fan performance data is based on manufacturer product literature and laboratory tests. We use field-measured static pressure in ducts to get typical system curves to calculate how furnaces would operate in the field. We contrast this with the electricity consumption of a furnace blower operating under the DOE test procedure and manufacturer rated conditions. Furnace electricity use is also affected by operating modes that happen at the beginning and end of each furnace firing cycle. These operating modes are the pre-purge and post-purge by the draft inducer, the on-delay and off-delay of the blower, and the hot surface ignitor operation. To accurately calculate this effect, we use the number of firing cycles in a typical California house in the Central Valley of California. Cooling hours are not considered in the DOE test procedure. We also account for furnace blower use by the air conditioner and stand-by power. Overall BPM motors outperform PSC motors, but the total electricity savings are significantly less than projected using the DOE test procedure conditions. The performance gains depend on the static pressure of the household ducts, which are typically much higher than in the test procedures.
http://www-library.lbl.gov/docs/LBNL/598/66/PDF/LBNL-59866.pdfConclusions
The results indicate furnaces with BPM motors outperform furnaces with PSC motors,
but the gains depend greatly on the static pressure. For the climate conditions studied, our results
show the field electricity consumption by furnaces with BPM motors is much higher than
projected under DOE test procedure and manufacturer rating operating conditions.
Although
BPM furnaces show electricity savings compared to PSC furnaces, the savings are significantly
smaller under field operating conditions. To show significant savings a BPM furnace needs to be
installed in a house with low-pressure-loss duct systems.
In addition, standby power consumption in BPM furnaces is significantly higher than for
PSC furnaces and accounts for about one-fifth to one-quarter of the total electricity consumption
by BPM furnaces. This is not currently accounted for in the EAE parameter in the DOE test
procedure. Review of the EAE procedure is warranted if further analysis in other (heatingdominated)
climates confirms our results, because furnace electricity consumption is significant.
Overall, it appears the BPM motors used in furnaces offer electricity savings, but under
the field conditions analyzed the savings are much smaller than estimated under DOE test
procedure and manufacturer rated operating conditions.